Guidelines for Enhancing Machine Cooling Performance with Aeroforce™
To optimize the cooling capabilities of your machine, we recommend implementing the Aeroforce™ system, which effectively combines the benefits of coolant (emulsion) with the energy of compressed air.
Given the variability in machine configurations, including differences in pumps, piping, jets, and emulsions, these guidelines are designed to help you achieve optimal performance within the specific constraints of your equipment.
A frequent issue encountered is pulsed discharge of coolant and air, or air discharge without liquid. To mitigate this and enhance system performance, the following checks and adjustments are recommended:
System Optimization Checklist
- Emulsion Pump
- ֻֻVerify proper operation.
- Repair or replace if performance is compromised.
- Emulsion Tank
- Ensure the tank is clean and free of chips.
- Maintain fluid levels as per manufacturer specifications.
- Emulsion Filter
- Inspect daily to confirm cleanliness.
- Replace if causing pressure drops.
- Emulsion Quality
- Check oil concentration and additive levels.
- Ensure additives reduce foaming and cloudiness under high pressure.
- Transitions and Joints
- Avoid (if possible) restrictive transitions (e.g., 90° or T-joints).
- Modify and enlarge connections to reduce pressure losses.
- Piping
- Use the largest feasible diameter.
- Minimize piping length between pump and Aeroforce™ unit.
- SMARTEC Piping
- Utilize the largest compatible series (preferably S09 or S12).
- Aeroforce™ Unit Placement
- Position as close as possible to the outlet nozzle.
- Pneumatic Fittings
- Confirm correct installation of one-way valves and flow regulators.
- Pressure Regulator
- Adjust inlet pressure regulator according to system specifications.
- Outlet Jets
- Match Jet diameter to pump capacity.
- Avoid oversized nozzles (low flow) and undersized nozzles (pulsation).
- Air Flow Control
- Fine-tune air flow using the air flow regulator.
- Outlet Management
- Minimize the number of emulsion outlets to maximize pressure.
- Outlets on same block must be shut off.
By following these guidelines, you can significantly improve the efficiency and reliability of your cooling system, ensuring consistent performance and reduced downtime.
